The main function is that the melted asphalt go through the emulsifier and the mechanical action to form an emulsion asphalt, it could be uniformly dispersed in an aqueous solution containing an appropriate amount of emulsifier.
Components:
The equipment consists of emulsion blending tank, water tank, speed pitch pumps, lotion pumps governor, emulsifying machine, finished pump, electrical control cabinets, pipes, valves and gasket etc.
Features
1. Compact design and container type, loading into one 40HQ container, it is suitable for shipping by sea or by truck.
2. Mix proportion can be set within a range 10% to 70%.
3. The core component of emulsifier, combining high-speed shearing and grinding with the most advanced technology in the world, and adopts a unique stator and rotor gap adjustment structure to maintain a minimum stable clearance. Material is special stainless steel, which is anti-corrosion, wearing, and the emulsification fineness is <5μm.
4. The emulsion tank and pipeline of the equipment are made of RPP plastic material, and the emulsion pump is equipped with FRP impeller. Compared with stainless steel, it has stronger corrosion resistance and can adapt to various PH value emulsified asphalt production.
5. Asphalt pump adopts variable frequency speed regulation motor to adjust the speed, and through the valve to adjust the flow of milk, which achieves the accurate and stable control of asphalt content (oil and water ratio).
6. The newly developed emulsified asphalt solid content analyzer can collect asphalt temperature, emulsion temperature and finished product temperature through three sets of temperature sensors without relying on the metering scheme of the flowmeter, and adopts dynamic solid content algorithm to visually display the finished content of emulsified asphalt proportion.
7. The equipment is equipped with a high-efficiency heat exchanger, and the finished emulsified asphalt is cooled by a heat exchanger to improve its storage stability, the cooling water is simultaneously heated for emulsified asphalt production, usually only the first tank water is heated from external boiler, for the subsequent production water, the heat could be completely provided by the heat exchanger.
8. It can produce normal emulsion asphalt, also suitable for SBS emulsion asphalt production.
| Item | Unit | Parameter | Remark |
| Main function | | Modified bitumen emulsion, normal bitumen emulsion | |
| Output | t/h | 6 | |
| Fineness | μm | 1-5 | |
| Bitumen range of content | % | 10-70 | |
| Dimension | m | 6.8×2.2×2.53 | 1×40 HQ Container design |
| Water heating way | | Thermal oil indirect heating | Thermal oil outside |
| Water tank volume | m³ | 3 | |
| Max soap tank volume | m³ | 1.4 | Per soap tank |
| Bitumen pump flow | m³/h | 5 | |
| Total power | kw | ＜34 | |
| Power supply requirements | | 380 V 50 Hz AC power supply | Copper Wire with 50m Cable > 25mm² |
| Thermal oil temperature | ℃ | 200-250 | |
| Thermal oil exchange surface in water tank | ㎡ | 7.15 | 40m (м) |
| Thermal oil volume | m³ | 0.08 | |
| Temperature tolerance | ℃ | ＜1℃ | |
| Content tolerance | % | ＜1% | |
Our advantages
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,
1. Independent design and professional manufacturer.
2. Production capacity over 200 sets per year.
3. All equipments with compact structure, suitable for container load.
4. Select premium steel with high quality.
5. Complete production control with detailed record and video.
6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.
7. We manufacture our standard equipment, also welcome OEM and ODM.
Our service
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,
1. Design drawing as your requirement
2. Equipment solution as your real condition
3. Quality equipment as your order
4. Quick response as your time
5. Fast delivery as your demand
6. Complete warranty as your expect
Quality product, quick response and cost saving.
Delivery and shipping
1. Production time around 5-15 days per set
2. Suitable for 40 HQ container loading
3. Trade terms EXW, FOB, CFR, CIF
After sale service
1. Warranty one year
2. Online support service and video technical support
3. Free spare parts
4. Field installation, commissioning and training, field maintenance
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